Development of an indigenous solution to replace foreign-branded vibration monitoring equipment

At the core of the health of rotating machinery lie vibration monitoring systems—systems that play a vital role in preventing costly breakdowns, reducing unplanned downtime, and extending the service life of industrial equipment. Over the years, prominent global brands such as Bently Nevada, Brüel & Kjær (B&K), Shinkawa, Vibrometer (Meggitt), Metrix, and PVTm have set the industry standards by providing high-precision sensors and advanced monitoring systems.

However, over time, many of these models have been discontinued, or their technical support has become limited. This has created challenges for key national industries—including oil and gas, petrochemicals, steel, power plants, and refineries—regarding the procurement of spare parts and an increased risk of equipment failure. The failure of a vibration monitoring system can lead to serious damage to turbines, pumps, compressors, and generators.

As a specialized authority in the design and manufacturing of vibration measurement equipment and industrial sensors, Yekan utilizes reverse engineering and indigenous technical expertise to produce and supply a new generation of replacement products under its own proprietary brand, Yekan. These domestically manufactured alternatives correspond to equipment originally produced by international brands; they are fully compatible with the original versions in terms of mechanical dimensions, electrical parameters, sensitivity, frequency response, and environmental resistance.

Replacement for Bently Nevada brand equipment

While the Bently Nevada 3000 series was known for its robust design, it faces limitations regarding accuracy and frequency response in modern operational environments. Yekan has focused on developing a new generation of probes and transducers that deliver performance surpassing the 3000 series, while maintaining full compatibility with existing Bently Nevada 3000 series proximity probes, cables, and transducers.

We understand that completely replacing a proximity system can be costly. For this reason, Yekan’s new YB series (YEKAN Replacement for Bently Nevada) probes—

not only meet all technical specifications required for direct replacement of Bently Nevada 3000 series components, but also offer superior signal stability and enhanced environmental resistance. These replacements are fully compatible with your existing control and monitoring systems.

Since Bently Nevada introduced only new transducers in its 7000 series—while continuing to utilize the same probes and extension cables as the 3000 series—the Yekan engineering team conducted a detailed analysis of the 7000 series’ technical and electrical specifications. Consequently, they designed and manufactured replacement transducers that are fully compatible with Bently Nevada standards.

These transducers are designed to enhance service life and operational stability while reducing maintenance costs, serving as a reliable alternative for 7000 series transducers in vibration monitoring systems.

In the field of condition monitoring, maintaining the integrity and stability of measurement systems is critical. Given that the Bently Nevada 7200 series has been discontinued for many years, the Yekan engineering team—leveraging its specialized expertise in advanced systems—has successfully developed a comprehensive replacement for the Bently Nevada 7200 series proximity system.

This solution is not limited to a single component; rather, it is a complete system-level solution. It includes replacement transducers designed according to the precise electrical specifications of the 7200 series, ensuring reliable voltage output and the expected stability across the standard 7200 vibration ranges.

Furthermore, YEKAN’s YB-series probes and cables (YEKAN Replacement BENTLY NEVADA) feature the necessary dimensional precision and sensitivity; they are fully compatible with 7200-series holders and ensure that the sensor air gap is set in accordance with the original system’s requirements, without the need for complex adjustments.

The Bently Nevada 3300XL vibration measurement system—one of the most advanced and modern proximity measurement solutions in the industry—has set the standard for condition monitoring of rotating machinery, such as turbines, compressors, and generators. Although this series remains in active production, the high cost of original components—including probes, extension cables, and transducers—coupled with a total reliance on imports, continues to pose a significant challenge for industrial facilities in the country.

Leveraging its extensive experience in reverse engineering, the Yekan Company has developed and introduced a line of domestically manufactured, fully compatible alternatives to the 3300XL system under the brand name “Yekan” (YB Series). This series not only meets all the technical specifications of the original system but also encompasses 5mm, 8mm, 11mm, and NSV models, ensuring comprehensive coverage for the diverse equipment requirements found within the oil, gas, power generation, and petrochemical sectors.

The primary concern when replacing vibration monitoring components is maintaining the frequency response and ensuring that the sensor’s electrical specifications match precisely. For the 3300XL series, Yekan guarantees this compatibility; YB series proximity probes are designed with the same sensitivity and linear range as the original probes, while Yekan’s extension cables—manufactured with high-precision impedance control—ensure minimal signal loss along the transmission path. Furthermore, YB series transducers are fully compatible with the output format of the original systems.

A unique feature of these products is their interoperability; for instance, a YB probe can be used in conjunction with an original Bently Nevada cable and transducer—or vice versa—without any issues. This level of electrical compatibility allows users to replace only the damaged component with a locally manufactured unit, significantly reducing costs and eliminating the need for modifications to the entire system.

Replacement for Vibro-Meter (MEGGITT) brand equipment

YEKAN displacement measurement probes serve as a complete and reliable alternative to all models in the Vibro-meter TQ4xx series. These domestically manufactured probes ensure full technical compatibility, easy installation, and precise performance for monitoring shaft displacement in all types of rotating machinery.

YEKAN extension cables serve as a fully technically compatible replacement for the Vibro-meter EA401, EA402, and EA403 series. Featuring precise impedance and standard connectors, these cables ensure signal stability in displacement monitoring systems and are available in all required lengths.

YEKAN signal conditioners serve as a direct and cost-effective replacement for the Vibro-meter IQS450 and IQS900 series. These domestically produced modules provide standard 4–20 mA or voltage outputs; featuring full calibration capabilities and complete electrical compatibility with the probes, they represent the optimal choice for replacement.

Replacement for PVTVM (Provibtech) brand equipment

The MS60 mechanical vibration switch, developed by the Yekan brand, is designed and manufactured as a reliable and fully compatible replacement for the PVTVM PT500 mechanical vibration switch. Leveraging domestic technical and engineering expertise, this product matches the performance, durability, and reliability of international counterparts, serving as a prime example of successful domestic manufacturing in the field of vibration monitoring equipment.

The MS60 features an operating range of 0–5 g and is available in both SPDT and DPDT configurations. It includes a remote reset function compatible with various voltage levels and offers users a choice of cable glands in different sizes. Its robust mechanical construction and the use of corrosion-resistant materials make this switch ideally suited for operation in demanding industrial environments subject to intense vibration.

The housing of this switch is designed to be explosion-proof, allowing it to serve as a direct replacement for various mechanical explosion-proof switches, including the PVTVM PT500. To streamline the replacement process, Yekan Company has developed a range of mounting bases tailored to the specifications of switches from other brands. Consequently, if you currently have a PVTVM PT500 switch installed in your system, you can order the MS60 with a compatible mounting base, enabling a seamless, bolt-for-bolt installation in the existing location without the need for any mechanical modifications.

Given these features, the MS60 mechanical vibration switch stands out as an ideal replacement for obsolete foreign models—most notably the PVTVM PT500—offering superior technical performance, durability, and ease of installation and maintenance. It serves as a testament to the capabilities of domestic manufacturing in the field of vibration monitoring and protection equipment for rotating machinery.

YEKAN is proud to manufacture and supply vibration probes from the PVTM PROVIBTECH TM series—including key models TM0180 (8mm), TM0105 (5mm), and TM0110 (11mm)—under the YEKAN brand, featuring build quality that is 100% equivalent to the originals. Designed as a domestic alternative, these probes are fully compatible with the original cables and transmitters, delivering precise, calibrated outputs. By choosing YEKAN probes, you benefit from a solution that is perfectly integrated, reliable, and highly efficient.

Yekan company produces and supplies Provibtech extension cable model TM0181 with YEKAN brand. This cable is designed as a complete and guaranteed replacement to eliminate the need for external cables. This cable with high manufacturing quality and full compliance with the technical specifications of the original model ensures minimum signal attenuation and creates a stable and accurate connection between TM series probes (such as TM0180) and TR4101 transmitter. By choosing the TM0181 Ikan cable, ensure accurate and noise-free information transfer.

YEKAN offers a comprehensive solution for vibration signal conversion with its loop-powered transmitter, model TR4101. Designed as a domestic alternative, this product is fully compatible with the original Provibtech model.

Replacement for SAMI brand equipment

Recognizing the industrial need for reliable equipment, Yekan Company has developed the MS60 mechanical vibration switch as a fully compatible, domestically produced alternative to the VBS series of mechanical vibration switches from the brand SAMI.

Featuring a precision-engineered design, the Yekan MS60 mechanical vibration switch delivers performance identical to that of SAMI’s VBS switches, even under heavy-duty operating conditions. With its straightforward mechanical configuration and high reliability, this device ensures that your protective alarms and trips are triggered accurately whenever excessive vibration occurs.

By choosing the Yekan MS60 mechanical vibration switch, you not only benefit from high-quality construction but also gain access to local technical support and reduced reliance on foreign brands. This Iranian-made alternative provides dependable performance for the protection of your rotating machinery.

Replacement for CTC brand equipment

The YEKAN A210-1A accelerometer has been designed and manufactured as a fully compatible, domestically produced alternative to the CTC model AC102-1A. In terms of technical specifications, sensitivity, and mounting method, this sensor is an exact match for the foreign model.

Both sensors feature a sensitivity of 100 mV/g and an identical frequency range. Furthermore, their mechanical designs—including the mounting threads and screws—are the same; consequently, the replacement process can be carried out without requiring any modifications to existing infrastructure or installation tools.

A key advantage of the A210-1A over the foreign model is its domestic production, which meets high industrial quality standards, and the fact that it is supplied with a valid calibration test certificate. Additionally, the product comes with a one-year official warranty from YEKAN, providing extra assurance for long-term operation in industrial environments.

The YEKAN A230-1A accelerometer is a domestically manufactured, fully compatible alternative to the CTC AC192-1A model. Both the YEKAN A230-1A and the CTC AC192-1A offer the same technical performance as the CTC AC102-1A (featuring a sensitivity of 100 mV/g and a similar frequency range), yet they come in a more compact and lightweight form factor—ideal for specialized research applications and environments with limited installation space.

The design of the A230-1A maintains the measurement precision and signal stability characteristic of industrial-grade models, while its physical dimensions have been optimized for integration into compact systems and laboratory equipment.
Produced domestically by YEKAN, this sensor is supplied with a valid test and calibration certificate, as well as an official one-year warranty, ensuring high quality and complete technical compatibility with the AC192-1A model.

The YEKAN-brand VT612 vibration velocity sensor has been designed and manufactured domestically as a fully compatible replacement for the CTC LP202 model. Both sensors are used to measure the vibration velocity of industrial machinery and provide a standard 4–20 mA output, allowing for seamless integration with vibration monitoring and control systems.

In terms of measurement range and frequency response, the VT612 is identical to the LP202 model; these specifications are incorporated into the sensor’s part number to ensure technical compatibility.

This sensor is manufactured domestically to high industrial standards, offering reliable measurement accuracy and coming with a valid calibration test certificate. Furthermore, the VT612 includes a one-year official warranty, making it the premier domestic alternative to the CTC LP202 sensor for industrial applications and vibration monitoring systems.

Replacement for METRIX brand equipment

The Yekan MS60 mechanical vibration switch has been designed and manufactured as a reliable, domestically produced alternative to the Metrix Model 5550 mechanical switch. Utilizing a precise mechanical mechanism and a robust design, this device delivers performance identical to the Metrix models, while offering enhanced capabilities for control and installation within industrial environments.

The MS60 covers a measurement range of 0 to 5G and is available with either SPDT or DPDT output configurations to accommodate the diverse requirements of control circuits. A key feature of this switch is its remote reset capability, which allows the device to be returned to its initial state from a control panel or a remote location. Furthermore, the MS60’s explosion-proof enclosure makes it ideally suited for use in hazardous environments—such as areas containing flammable gases—serving as a safe and dependable replacement for explosion-proof switches.

Furthermore, by conducting a precise analysis of the mechanical structure of Metrix models, Yekan Tajhiz has designed custom mounting bases. This allows the MS60 switch to be installed directly onto the existing Metrix mounting location—matching the original bolt pattern exactly—without requiring any modifications. Additionally, the option to select cable glands in various sizes offers greater flexibility during installation.

Collectively, these features ensure that the Yekan MS60 switch not only fully replicates the performance of the Metrix 5550 but also serves as a more reliable and cost-effective solution for industrial systems that demand high-precision vibration protection and long-term reliability.

The METRIX-brand MX2033 three-wire drivers have now been replaced by the YEKAN brand. These domestically manufactured drivers feature a stable output and the correct voltage; they are fully compatible with your existing proximity sensors and ensure reliable monitoring performance.

The MX2034 standard displacement transmitter, featuring a 4–20 mA output, is offered by the YEKAN brand as a replacement, ensuring precise signal compatibility. This replacement transmitter delivers reliable, industry-standard displacement measurements to the control system.

MX8030 series proximity probes are replaced by YEKAN sensors, which feature identical calibration accuracy (sensitivity). These sensors provide a robust solution for precise distance measurement and are manufactured to the same standards as the original models.

The MX8031 series extension cables are supplied in unit-based production versions. These cables maintain the integrity of vibration data by providing excellent protection against noise.

The MX2030 series proximity sensors have now been replaced by high-quality YEKAN sensors. This replacement series is fully compatible with the electrical specifications of the original model and is designed for use in harsh industrial environments.

Cables from the METRIX MX2031 series are being replaced by YEKAN cables, which offer superior longevity and electrical stability. These connections ensure that the sensor signal reaches the transmitter without any interference or reduction in amplitude.

Replacement for Shinkawa brand equipment

YEKAN manufactures the WL 142K05 vibration probe—modeled after the Shinkawa brand—featuring high-quality construction and precise output. Designed for vibration monitoring systems, this domestically produced sensor offers full electrical and mechanical compatibility as a direct replacement.

The Shinkawa WW-142K extension cable has been fully replaced by the YEKAN version. This cable transmits vibration signals with minimal attenuation and noise, ensuring a reliable and stable connection between the sensor and the driver.

The Shinkawa-brand WK 142K transmitter is now available as a YEKAN-manufactured model; it offers performance identical to the original, featuring calibrated, standard output, and is compatible with sensors and cables from the WL and WW series.

The Shinkawa-brand vibration sensors—series FL 202F05, FL 202F08, and FL 202F08R—have been reproduced in the YEKAN version; featuring precise design, equivalent performance, and standard output, they serve as a reliable replacement for vibration measurement systems.

The FW 202F extension cable by YEKAN is manufactured in strict accordance with the technical specifications of the original model. This cable ensures the stable transmission of vibration data between the sensor and the transducer, while preserving signal quality.

The YEKAN version of the Shinkawa FK 202F transducer, featuring a matched design and precise analog output, serves as a domestic alternative to this product. This transducer operates in a calibrated and synchronized manner with its associated sensor and cables.

The VL Shinkawa vibration sensor, as manufactured by YEKAN, has been completely redesigned to deliver output quality and measurement accuracy comparable to the original model. It serves as an excellent choice for condition monitoring systems in critical industrial sectors.

The Shinkawa-brand VW extension cable—offered in the Iranian “YEKAN” version—is crafted using high-quality materials and precision engineering. It ensures a secure connection and signal transmission free from interference or loss, even over long distances.

The Shinkawa VK driver is now available via the equivalent YEKAN model; it offers performance fully compatible with the original system and processes and amplifies vibration data with high precision.

Replacement for Brüel & Kjær Vibro brand equipment

The B&K DS-105x series displacement sensors have now been replaced by models manufactured by YEKAN. These domestically produced replacements are fully compatible and ensure precise displacement measurement with the same level of reliability and service life as the original models.

The EC-100x series extension cables, in the YEKAN version, are engineered to maintain signal integrity. Designed for lossless transmission from displacement sensors to the oscillator, these cables provide electrical connections that fully comply with the original standard.

The B&K OD-105x oscillator has been replaced by a YEKAN-branded unit, which offers an equivalent build quality. These drivers receive sensor signals and convert them into a standard output, ensuring the operational stability of the monitoring system.

The DS100x series displacement sensors—part of the ds821 family—are manufactured under the YEKAN brand with verified precision. As a domestic alternative for critical applications in turbines and rotating machinery, they deliver performance that is fully equivalent to the original model.

The EC10x series extension cables are now available in the YEKAN version. Our focus has been on using high-quality materials to ensure noise-free transmission of the sensor signal to the oscillator/transmitter.

The OD-110 oscillator—associated with the B&K DS821 system—has been reproduced under the YEKAN brand with identical electrical specifications. By providing a calibrated output, this driver ensures that your vibration data is entirely reliable.

The OD-130 oscillator (model DS822) is now available under the YEKAN brand as a robust and fully compatible alternative. This signal processing unit offers exceptional stability when converting signals from precision B&K sensors and is simple to install.

The B&K SD-08x series of sensors has been replaced by the YEKAN brand, which offers high dimensional and electrical precision. These sensors provide a reliable and cost-effective solution for displacement measurement in rotating equipment.

The OD-08x oscillators, which complement the SD sensors, have been released in the YEKAN version. Thanks to their high-quality internal construction, these drivers ensure consistent performance and full compatibility with B&K peripheral equipment.

The SD-16x series of advanced displacement sensors is produced in the YEKAN version; featuring a focus on exceptionally high precision and premium-grade materials, this product serves as an ideal solution for the precise monitoring of vibrations and displacements.

OD-16x oscillators complement the SD-16x series sensors and are designed under the YEKAN brand with identical technical specifications. Featuring guaranteed calibration, these units ensure reliable signal processing for critical applications.

جایگزین تجهیزات برند Rabert Shaw

The Yekan MS60 mechanical vibration switch is presented as a direct, full-function replacement for the Robertshaw Model 365 mechanical vibration switch. This domestically manufactured product reliably matches all the technical and operational specifications of the original model.

A key advantage of the Yekan MS60 is its precision engineering; it features a fully explosion-proof enclosure that complies with rigorous industrial standards. Furthermore, the mounting base and fittings of the Yekan MS60 are designed to align perfectly with those of the Robertshaw 365. This ensures that the replacement process can be carried out on-site without requiring any modifications or alterations to the existing infrastructure.

The Yekan MS60 mechanical vibration switch serves as an ideal replacement for the Robertshaw 366 series mechanical vibration switch.

In addition to fully matching the technical specifications and vibration-sensing performance of the 366 model, the Yekan MS60 offers a significant advantage in terms of safety and durability. It features a robust, explosion-proof housing that provides superior structural integrity—offering far greater resistance to impact, corrosion, and harsh industrial environments compared to the plastic construction of the 366 model. Despite this upgrade in build quality, the Yekan MS60 is available at a much more competitive price point than the Robertshaw 366, thanks to its domestic, locally-manufactured nature. Furthermore, to simplify the replacement process, the mounting base of the MS60 has been designed to be identical to that of the Robertshaw 366; this allows for easy installation in the existing location without the need for any additional drilling.

Replacements for FRANK MURPHY brand equipment

The YEKAN Model MS60 mechanical vibration switch serves as a precise and reliable replacement for the MURPHY VS2 and VS2EX series. Featuring an explosion-proof design, this switch is suitable for both standard environments and hazardous areas, thereby eliminating the need to stock two separate models.

The mounting base and dimensions of the MS60 are designed to perfectly match the MURPHY unit, allowing for direct installation in the existing location without requiring any mechanical modifications. Beyond its full technical compatibility, the YEKAN switch is significantly more cost-effective—both in terms of price and ease of procurement—than the VS2 and VS2EX models, making it an economical, locally-sourced solution for vibration protection systems in rotating machinery.

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